Custom Mold Development
Our in-house mold design and engineering team transforms your vision into production-ready glass containers. From initial concept through 3D CAD modeling, prototype production, and validation, we manage every step of the custom mold development process.
Development Process
Our in-house mold design and engineering team transforms your vision into production-ready glass containers. From initial concept through 3D CAD modeling, prototype production, and validation, we manage every step of the custom mold development process.
Concept & Brief
Share your design vision, functional requirements, and volume projections
CAD Design & Simulation
Our engineers create 3D models and run glass flow simulations
Prototype & Validation
Receive physical prototypes for testing and approval
Production Mold & Launch
Multi-cavity mold fabrication and first production run
Custom Mold Development
Our in-house mold design and engineering team transforms your vision into production-ready glass containers. From initial concept through 3D CAD modeling, prototype production, and validation, we manage every step of the custom mold development process.
- 3D CAD design and engineering simulation
- Rapid prototyping with 3D-printed mold patterns
- Mold flow analysis for optimal glass distribution
- Multi-cavity production mold fabrication
- Design for manufacturability (DFM) consultation
- Patent-friendly proprietary shape development
- Mold validation and qualification protocols
- Ongoing mold maintenance and refurbishment
Standard Lead Times
Concept & Design
2-3 weeksDesign consultation, 3D CAD modeling, and glass flow simulation
Prototype Mold
3-4 weeksSingle-cavity prototype mold fabrication and sample production
Validation & Testing
2-3 weeksFirst article inspection, dimensional verification, and functional testing
Production Mold
4-6 weeksMulti-cavity production mold fabrication and qualification
First Production Run
2-3 weeksInitial production batch with full quality documentation
Custom Mold Products: 100,000+ units
Technical Services
Beyond manufacturing, we provide specialized services that ensure your glass packaging meets every technical and regulatory requirement
Pharmaceutical Bottles
Amber and clear glass bottles for oral liquid medications, syrups, dropper preparations, and OTC products. Child-resistant and tamper-evident closure options. Capacities from 15ml to 1000ml in Type III soda-lime glass.
Cosmetic & Fragrance Bottles
Premium glass bottles and jars for perfumes, serums, essential oils, and luxury skincare. Available in frosted, colored, gradient, and clear finishes with dropper, pump, spray, and screw-cap closures from 5ml to 200ml.
Beverage Bottles
Glass bottles for premium water, juices, kombucha, craft spirits, and non-alcoholic beverages. Lightweight designs available to reduce shipping costs. Crown, screw-cap, and swing-top closure compatibility from 200ml to 750ml.
Start a Custom Project
Share your product requirements, formulation compatibility needs, and volume expectations. Our technical team will recommend the optimal glass type, container format, and closure system for your application.