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Glass mold fabrication process
Custom Mold Development

Custom Mold Development

Our in-house mold design and engineering team transforms your vision into production-ready glass containers. From initial concept through 3D CAD modeling, prototype production, and validation, we manage every step of the custom mold development process.

12-16
Weeks Development Cycle
100K+
Minimum Order Quantity
500+
Custom Molds Produced
3D
CAD Design & Simulation

Development Process

Our in-house mold design and engineering team transforms your vision into production-ready glass containers. From initial concept through 3D CAD modeling, prototype production, and validation, we manage every step of the custom mold development process.

01

Concept & Brief

Share your design vision, functional requirements, and volume projections

02

CAD Design & Simulation

Our engineers create 3D models and run glass flow simulations

03

Prototype & Validation

Receive physical prototypes for testing and approval

04

Production Mold & Launch

Multi-cavity mold fabrication and first production run

Custom Mold Development

Our in-house mold design and engineering team transforms your vision into production-ready glass containers. From initial concept through 3D CAD modeling, prototype production, and validation, we manage every step of the custom mold development process.

  • 3D CAD design and engineering simulation
  • Rapid prototyping with 3D-printed mold patterns
  • Mold flow analysis for optimal glass distribution
  • Multi-cavity production mold fabrication
  • Design for manufacturability (DFM) consultation
  • Patent-friendly proprietary shape development
  • Mold validation and qualification protocols
  • Ongoing mold maintenance and refurbishment

Standard Lead Times

Concept & Design

2-3 weeks

Design consultation, 3D CAD modeling, and glass flow simulation

Prototype Mold

3-4 weeks

Single-cavity prototype mold fabrication and sample production

Validation & Testing

2-3 weeks

First article inspection, dimensional verification, and functional testing

Production Mold

4-6 weeks

Multi-cavity production mold fabrication and qualification

First Production Run

2-3 weeks

Initial production batch with full quality documentation

Minimum Order Quantity

Custom Mold Products: 100,000+ units

Technical Services

Beyond manufacturing, we provide specialized services that ensure your glass packaging meets every technical and regulatory requirement

Pharmaceutical Bottles

Pharmaceutical Bottles

Amber and clear glass bottles for oral liquid medications, syrups, dropper preparations, and OTC products. Child-resistant and tamper-evident closure options. Capacities from 15ml to 1000ml in Type III soda-lime glass.

Cosmetic Glass Jars

Cosmetic Glass Jars

Premium glass jars for luxury skincare, anti-aging creams, serums, and balms. Available in clear, frosted, opal white, and custom-coated finishes for high-end brand positioning. From 5g to 100g.

Beverage Bottles

Beverage Bottles

Glass bottles for premium water, juices, kombucha, craft spirits, and non-alcoholic beverages. Lightweight designs available to reduce shipping costs. Crown, screw-cap, and swing-top closure compatibility from 200ml to 750ml.

Start a Custom Project

Share your product requirements, formulation compatibility needs, and volume expectations. Our technical team will recommend the optimal glass type, container format, and closure system for your application.

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Visit Dermapack, our plastic packaging partner for cosmetics, skincare, and personal care.

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